Facility location problems

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Author: Aaron Litoff
Stewards: Dajun Yue and Fengqi You

German economist Alfred Weber (1868-1958).


Facility location problems deal with selecting the placement of a facility (often from a list of integer possibilities) to best meet the demanded constraints. The problem often consists of selecting a factory location that minimizes total weighted distances from suppliers and customers, where weights are representative of the difficulty of transporting materials. The solution to this problem gives the highest profit choice that most efficiently serves the needs of all consumers.

Contents

Background and History

The Fermat-Weber problem was one of the first facility location problems every proposed, and was done so as early as the 17th century. This "geometric median of three points" can be thought of as a version of the facility location problem where the assumption is made that transportation costs per distance are the same for all destinations. It was put forth by the French mathematician Pierre de Fermat to the Italian physicist Evangelista Torricelli as follows:

"Given three points in a plane, find a fourth point such that the sum of its distances to the three given points is as small as possible." [1]

In 1909 Alfred Weber used a three point version to model possible industrial locations in order to minimize transportation costs from two sources of materials to a single customer or market. [2] This formulation is one the simplest continuous facility location models.


Alt text
The Fermat Point, or Torricelli Point, is the solution that minimizes distances from A, B, and C (the three corners of the black triangle).[3]


The Fermat-Weber Problem given mathematically.[5]

The simplest version of this problem with all w=1 and n=2 gives the minimum distance in a flat plane.


A modern day engineering interpretation of Fermat's formulation could be as follows:
"Find the best location for a refining plant between three cities in such a way that the sum of the connections between the plant and the cities in minimal."

Although this problem was first solved geometrically by Torricelli in 1645 it did not have a direct numerical solution until Kuhn and Kuenne's iterative method was published over 300 years later in 1962! [4]

Description and Formulation

In the uncapacitated facility location problem, the number of possible locations is now finite as we have discrete choices of where to build. These choices are governed by binary decision variables y.

The problem is often defined as a set of customers D, a set of facilities F, a fixed cost for opening each facility, and a variable cost for each facility. We are looking for the subset S of facilities that we should open and an assignment of D to S customers that will be serviced by each facility such that the sum of facility costs and variable costs are minimized. [5]

These problems have been studied extensively in the literature and are often solved using an approximation algorithm. The approximation algorithm looks for a feasible solution where:


A: The algorithm will stop after a given number of steps (e.g. number of customers and facilities)
B: There is an approximation ratio such that the calculated solution is within some small amount of the optimal solution [5]


In a basic formulation, the facility location problem consists of a set of potential facility sites L where a facility can be opened, and a set of demand points D that must be serviced. The goal is to pick a subset F of facilities to open, to minimize the sum of distances from each demand point to its nearest facility, plus the sum of opening costs of the facilities.

Capacitated and Uncapacitated Facility Location Problem

A description here


Another concern when designing and operating a manufacturing system is the capacity the system tolerates: given the processing facilities, what is the maximum rate of order receipt that can be accepted so that all the orders can be satisfied? The Capacitated Facility Location Problem (CFLP) is a variant of the FLP, which includes capacities for the facilities. With the inclusion of the capacities, an open facility that is the least cost source for a demand node may not be able to serve any of the demand at that node.



A Real World Example

Suppose you are a manager at Apple and you are identifying locations to sell computers and iPhones in a new location in Chicago. You would start by identifying potential sites in a variety of neighborhoods throughout the city and finding the demand for Apple products in each neighborhood. Then to construct your model you could create a table of neighborhoods, the cost of building a new Apple store in each one and the expected profit. Your goal now is to select which facilities should be built in order to maximize profit.

For example:

AppleModel.png


Define decision variables i=1,2,3,4 such that X21.png.
Then the total expected benefit is: X22.png
and the total capital needed is: X23.png

In total, the model can be given as:
X24.png


Additional constrains are that the total available capital is $16M, and the number of new stores should not be more than two. Solving this model using an MILP solver in GAMS gives us the maximum when y2=y4=1. This indicates that the Logan Square and Hyde Park Apple stores should both be built in order to maximize profit.

Note that in another formulation of this problem you could minimize distance for customers to travel to the store regardless of profit.


ChicagoApple.png

Applications in Industry

Facility location problems have applications in a wide variety of fields and projects. As examined it can be used to find the optimal location for a store, plant, warehouse, etc. but these formulation methods can also be used is less obvious ways. Applications range from public policy (e.g. locating police officers in a city), telecommunications (e.g. cell towers in a network), and even particle physics (e.g. separation distance between repulsive charges).[6] All of these problems have in common that discrete locations must be chosen and the objective is to meet the demand of consumers or users in the most efficient way. [5]


Conclusion

References

[1] Dorrie, H. (1965) 100 great problems of elementary mathematics: their history and solution. New York, NY: Dover Publications.

[2] Drezner, Z & Hamacher. H. W. (2004). Facility location: applications and theory. New York, NY: Springer.

[3] Weisstein, E. W. Fermat Points. Mathworld-- A wolfram web resource. http://mathworld.wolfram.com/FermatPoints.html

[4] Kuhn, H. W. and Kuenne, R. E. (1962). An efficient algorithm for the numerical solution of the generalized weber problem in spatial economics. Journal of Regional Science, 4.

[5] Vygen, J. (2005). Approximation algorithms for facility location problems. Bonn, Germany: Research Institute for Discrete Mathematics.

[6] Korupolu, M. R. & Plaxton, G. C. & Rajaraman, R. (2000). Analysis of a local search heuristic for facility location problems.